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Cone Crusher Capacity Guide: Output by Model & Application

One of the first questions buyers ask before purchasing a cone crusher is:

How many tons per hour can a cone crusher produce?

The answer is not as simple as reading a specification sheet.

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Many operators discover that actual production differs significantly from the advertised capacity.

A cone crusher rated at 300 TPH may produce:

  • 350 TPH in limestone

  • 280 TPH in granite

  • 220 TPH in basalt

The difference comes from material characteristics, feed conditions, crusher settings, and plant design.

This guide explains how cone crusher capacity is calculated, what affects output, and how to choose the right model for your application.

    What Is the Capacity Range of a Cone Crusher?

    Cone crushers are available in a wide range of sizes.

    Crusher SizeTypical Capacity
    Small Cone Crusher30-120 TPH
    Medium Cone Crusher120-350 TPH
    Large Cone Crusher350-800 TPH
    Mining Cone Crusher800-2000+ TPH

    The actual output depends on:

    • Material hardness

    • Feed size

    • Closed Side Setting (CSS)

    • Crushing chamber design

    • Plant configuration

    This is why two operators using the same model may achieve very different results.

    Need Help Choosing the Right Cone Crusher?

    Send us:

    ✓ Material Type

    ✓ Feed Size

    ✓ Capacity Requirement

    ✓ Final Product Size

    Our engineers can recommend the most suitable model for your project.

    Why Advertised Capacity and Actual Capacity Are Different

    Many specification sheets are based on ideal conditions.

    In reality, production is affected by numerous factors.

    Example

    A cone crusher rated at:

    300 TPH

    may actually produce:

    MaterialActual Output
    Limestone320-350 TPH
    Granite260-300 TPH
    Basalt220-280 TPH
    River Stone240-290 TPH

    This is completely normal.

    Harder materials require more crushing force and reduce throughput.

    Cone Crusher Capacity by Model

    The following figures represent typical production ranges under normal operating conditions.

    ModelFeed SizeCapacity
    Small Cone Crusher≤150 mm30-120 TPH
    Medium Cone Crusher≤215 mm120-350 TPH
    Large Cone Crusher≤300 mm350-800 TPH
    Heavy-Duty Mining Cone Crusher≤350 mm800-2000+ TPH

    Actual performance varies depending on chamber design and operating conditions.

    When designing a complete Stone Crushing Plant, engineers usually evaluate the entire production line rather than a single crusher.


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